check engine CHEVROLET CORVAIR 1965 2.G Owners Manual

Page 12 of 56

Downloaded from www.Manualslib.com manuals search engine TEMP-PRESS AND GEN-FAN INDICATORS
These indicators provide a check on the operating
condition of the engine and the generator. Both indi­
cators should light with the ignition switch ON before
starting the engine and should go out after the engine
is started. The lights should remain out while engine is
operating, except the GEN-FAN indicator may flicker
when
engine is idling.
CAUTION: If either of these indicators light
while car is
being driven, immediately follow the
procedure outlined under "EMERGENCY OPER­
ATING INSTRUCTIONS," so car may be driven
to
the nearest service facility.
EMERGENCY OPERATING INSTRUCTIONS
(To be followed if either
TEMP-PRESS or GEN-FAN indi­
cators light while car is being
driven.)
1.
Set heater FAN and HEAT
controls to full "ON" positions.
(If
equipped with air conditioning, turn air condi­
tioning COOL switch to OFF.)
9
NOTE: After setting the heater controls, leave
them in that position until cause of trouble is
corrected ..
2. Stop the car as soon as driving conditions permit.
Turn ignition key to
OFF to stop engine but turn
key
back to ON so heater blower will continue
to cool engine.
3. Check for broken fan belt or belt off pulleys or
engine low oil level. If only GEN-FAN indicator
is lighted, belt is not broken or off pulleys and en­
gine oil level is satisfactory, car can be driven at
slow speeds; however, generator must be checked
and serviced as soon as possible.
4. If trouble is found to be a broken fan belt or belt
off pulleys, wait approximately five minutes, start
engine and drive car at no more than 25 miles per
hour until TEMP-PRESS indicator comes on, then
repeat Step 2.
NOTE: The GEN-FAN indicator will stay on until
fan
belt is installed .
5. Repeat Step 4 as necessary until facility is reached
where fan belt can be installed.

Page 13 of 56

Downloaded from www.Manualslib.com manuals search engine I
INSTRUMENTS AND CONTROLS
LIGHT WIPER RIGHT
TURN SIGNAL INDICATOR
LIGHT CONTROL KNOB
PARKING LIGHTS
TURN TO VARY
LIGHTER
GLOVE COMPARTMENT
LOCK
GLOVE COMPARTMENT
ASH
TRAY
10
The three-position light switch is operated as shown.
Turn the
knob to vary the brightness of the instrument
lights. Turn the knob fully counterclockwise past the
"detent" to turn on the dome light. The headlamp and
parking lamp circuits are protected by a circuit breaker.
An overload condition will cause the headlights to
"flicker" on and off. If this flickering condition is experi­
enced, the head lamp circuit should be checked by your
Authorized Chevrolet Dealer.

Page 15 of 56

Downloaded from www.Manualslib.com manuals search engine FOOT CONTROLS
Foot controls consist of the dimmer switch (the op­
eration of which is covered on page 11), the clutch pedal
(manual transmissions only), the brake pedal and the
accelerator pedal.
CLUTCH PEDAL
The operation of the clutch pedal has been fully
covered under "Driving with the Manual Transmissions"
on
page 4. Its operation is the same whether your car
is equipped with the 3-speed or the 4-speed transmission.
Excessive clutch
wear can be caused by letting up the
clutch abruptly rather than smoothly, and by "riding" the
clutch-that is, letting your foot rest on the clutch pedal
while driving.
12
CLUTCH ADJUSTMENT
Clutch adjustment should be checked and adjusted
periodically as necessary to compensate for clutch facing
wear. To check, depress pedal by hand until resistance
is felt. Free travel of pedal should be approximately
% -inch; if very little or no free play is evident, clutch
adjustment
is required.
BRAKES
The self adjusting brakes usually adjust themselves
as necessary. Should brake pedal travel become exces­
sive, drive
the car forward and backward several times
applying the brakes to stop after backing. Pedal travel
should
return to normal after several reverse stops
The
brake pedal should have a hard firm feel when
applied. If pedal feel becomes soft or spongy the
brakes are in need of service.
Pull the parking brake lever to engage the brake.
The lever will remain in the applied position until released.
To release, pull the handle toward the steering wheel,
depress the "trigger" and allow the handle to return
to the released position. Always engage the parking
brake when parked.

Page 16 of 56

Downloaded from www.Manualslib.com manuals search engine WINDSHIELD WIPERS AND WASHERS
OFF~ON
The single-speed (or optional two-speed) parallel
acting wipers are operated by means of the wiper con­
trol knob on the dash. Turning this knob clockwise turns
on the
wiper motor. The optional two-speed wipers have
three switch positions, "Off," "Low" and "High." A
fully counterclockwise turn of the knob turns off the
wiper.
Exposure
to the "elements" tends to "wear out" the
rubber in the wiper blades. Check the blades periodically
and replace them whenever they show signs of streaky
or otherwise poor wiping action.
Pressing once on the accessory windshield washer
button will cause the washer to squirt a measured amount
of water or other cleaning agent onto the glass and will
at the same time turn on the wiper. The wiper must
then
be manually turned off, when the washing process
13
is completed, by means of the wiper control knob.
Water or cleaning agent needed for operation of
the accessory windshield washers is carried in a plastic
water jar attached to the dash panel within the luggage
compartment. Keep the washer jar filled to a level
2 inches below the top of the jar with a suitable solvent.
Windshield Washer Anti-Freeze and Solvent, G. M. Part
No. 1050001, is recommended for use in the Corvair
windshield washer jar. In the winter, fill the washer
jar only 3,4 full to allow for expansion if the solution
freezes. In freezing weather, pre-warm the windshield
using the heater defrosters before using the washers.

Page 25 of 56

Downloaded from www.Manualslib.com manuals search engine CORVAIR CORSA
The Corvair Corsa models are operated and main­
tained as outlined for the regular Corvair. Additional
instrumentation and operating instructions peculiar to
Corsa models only are reviewed in the following pages.
A high-performance (140 hp Turbo-Air 164) engine
is provided as the standard engine for Corsa models. The
optionally available turbocharged engine is designed
around the Turbo-Supercharger and all the related parts
22
are necessary for proper performance. Under no con­
ditions should the Turbo-Supercharger be removed and
installed on another car not equipped with the proper
engine.
Break-In Period-We recommend that the supercharger
not be used for the first 500 miles. Keep engine speed
below 2500 rpm to maintain negative readings on the
Manifold Pressure Gauge. From 500 to 1000 miles, short
bursts
are permitted but not sustained runs.
After the first 1000 miles, the car may be
driven to take full advantage of the power
from the supercharger.
Fuel and Engine Oil Requirements~Refer
to "Maintenance and Lubrication."
Air Recirculating Plate -This plate, the
same as used on
Air Conditioned Corvairs,
should be installed and removed as recom­
mended on Page 15.
Detonation -Caused by low grade fuel,
faulty timing, carbon deposits or an over­
filled crankcase, this condition is more serious
than on other engines. If detonation occurs
have your car checked by your Chevrolet
Dealer.

Page 26 of 56

Downloaded from www.Manualslib.com manuals search engine YOUR CORVAIR CORSA INSTRUMENT PANEL
We feel that you, as owner of the Cor-
vair Corsa, will be more interested in a
constant check on
engine operation than
would the average driver. Therefore the
following instruments have been provided
for your use and information.
Tachometer-with a range of 6000 rpm.
Upshifts can
be made up to 5300 rpm.
Downshift as desired provided engine speed
in
new gear does not exceed 5300 rpm. The
red
line at 5500 rpm indicates maximum rec­
ommencled
engine speed.
Speedometer -maximum reading of 140
mph. Odometers are provided for both trip and cumu­
lative mileage. Set the trip odometer by means of the
knob located beneath the instrument panel and to the
left of the steering column.
Temp-Press and Gen-Fan Indicators-operate in the
same
manner as on other Corvairs. In addition, a warn­
ing buzzer connected to the temperature light will oper­
ate if engine temperature reaches the danger point.
Under extreme operating conditions, momentary engine
overheating may occur. Should the Temp-Press light
23
lEFT TURN HIGH BEAM INDICATOR INDICATOR
GAUGE PRESSURE
RIGHT TURN INDICATOR
come on, release the throttle and, if the light stays on,
follow the instructions presented on Page 9 .
Manifold Pressure Gauge-tells when the supercharger
is functioning. Positive readings indicate that the super­
charger is building up pressure for more power. Neg­
ative readings indicate normally aspirated engine
operation.
Cylinder Head Temperature Gauge-indicates cylin­
der head temperature to warn of approaching overheat
condition.

Page 30 of 56

Downloaded from www.Manualslib.com manuals search engine DOUBLE SIDE DOORS
FRONT SIDE DOOR -Open
from the outside by turning
the handle downward and
from the inside by pulling to
the
rear on the inside release
handle.
REAR SIDE DOOR-Open
(after the front side has been
opened) by means of the re­
lease handle located on the
inner
door panel.
LOCKING THE SIDE DOORS
-After both side doors are
closed, they may be locked
from
the inside by means of
the push button located on
the foremost part of the win­
dow sill. The lock is con­
veniently locoted for acces­
sibility by
the driver. Visual
indication precludes the
necessity of checking opera­
tion of the doors to see if they
are locked.
27
DOUBLE REAR DOORS
The rear doors operate in
much the same manner as the
side doors, but lock and un­
lock at the door handle push
button
release only. No inner
door locking mechanism is
provided for the rear doors.
FULL DOOR OPENING FEATURE
Special door checks normally permit each side and
rear door to open to a maximum of 95°. By removing
these checks from their retaining slots in the doors, a full
180° opening of each of these doors is possible. When
the doors are closed the check automatically enters its
slot
in the door thus setting the door for its normal 95°
opening.

Page 36 of 56

Downloaded from www.Manualslib.com manuals search engine you use an oil which, according to the label on the can
is (1) intended for service MS and (2) passes car makers'
tests or meets General Motors Standard GM 4745-M .
Oils conforming to these types contain detergent addi­
tives. Your serviceman will be pleased to assist you in
selecting the proper oil for your car.
Check the oil level (with the engine hot) on the dip­
stick frequently. Keep oil level between the FULL and
ADD marks, by adding oil when level is at or below
ADD mark. Do not overfill. Poor performance and pos­
sible engine damage may result if the crankcase is
overfilled. Drain and refill the crankcase very 60 days
or 6000 miles, whichever occurs first.
For vehicles
in heavy duty operation involving con­
tinuous stop-
start or prolonged idling, engine oil should
be changed after 2500-3000 miles of operation.
NOTE: When checking or adding oil, be care­
ful to avoid spilling or dropping oil onto the
engine shrouding.
LOWEST RECOMMENDED SAE VISCOSITY OIL ANTICIPATED TEMP. SINGLE VISCOSITY MULTI-VISCOSITY
32° F. SAE-30 SAE-l0W-30
10° F. SAE-l0W SAE-l0W-30
Below -10° F. SAE-5W SAE-5W-20
33
COOLING SYSTEM CARE
The engine fan belt should be checked for tightness
at regular intervals. When a new belt is needed use only
the approved premium belt available from your Chev­
rolet dealer. If any other belt is installed, replace with
recommended belt when possible .
Watch the TEMP-PRESS and GEN-FAN indicators on
the instrument panel for signs of overheating.
Air inlet louvers, located in the panel below the rear
window on Corvair models, or in the Corvair Greenbrier
upper rear quarter panels, supply air for engine combus­
tion
and cooling and for the Direct Air Heater. Make
sure the louvers are never sealed or blocked.
BATTERY CARE
Check fluid level frequently. Keep filled with distilled
water to level of split ring in vent tube.

Page 37 of 56

Downloaded from www.Manualslib.com manuals search engine TIRE CARE
Keep your tires inflated to the recommended pres­
sures.
Over-inflation can adversely affect riding comfort,
quietness and tire life while under-inflation affects vehicle
handling and tire life.
RECOMMENDED TIRE INFLATION PRESSURES (Based on Original Equipment Tires)
CORVAIR (6.50-134 PR Tires) Cold-Hot**
Average Owner Service up to 5-Front Rear Front Rear
passenger load (normal i nfla-tion) Air conditioned models and convertibles 15 28 18 33 All other models 15 26 18 31 Continuous Service with up to fu II load ca pacity or h ig h speeds (maximu m inflation) 19 30 22 35
NOTE: As shown in the above table, Corvair rear tire pressures should be maintained at least 11 psi higher than front tire pressures;
CORVAIR .95
7.00 x 14"4 ply S.P. 24 30 28 35 7.00 x 14-6 ply S.P. 24
34 28 39 7.00 x 14-6 ply I Light Truck 24
45 28 50
7 .00 x 14 -8 ply I Type 24 60 28 65
Spare Tire...,.lnflate to proper Rear (Cold) pressure. Deflate to correct pressure when using as front tire. -After car has been parked for 3 hours or more or driven less than one mile. --Pressures can riseas much as 7 pounds above cold figures depending on loads carried, length of driving, and car speed prior to check.
, Fron t tire loads increase appreciably with cargo
lci'ading; therefore the above is recommended for best
steering characteristics.
34
Full load capacity of the vehicle is 1 OOOlbs. total.
Consisting of 3 passengers in front seat, 3 passengers
in
rear seat and 100 Ibs . luggage.
Manufacturer's original equipment 4-plyrating tires
are designed and thoroughly tested to meet all normal
requirements of your vehicle as outlined above.
For continuous full load service or heavy duty oper­
ation, eight ply rated tire options are recommended at
the above recommended tire pressures.
Switching Tires
When rear tires are replaced, put new tires on front
and used on rear and reset to recommended tire
pressures. ,
FOR MAXIMUM TIRE LIFE
• Ke.ep tires properly inflated.
• Check regularly for cuts, bruises and puncturing ob­
jects. Nails etc. will often be carried in the tire with
no noticeable loss of air. Do not remove a puncturing
object until prepared to change or repair the tire.
• Avoid unnecessary sudden starts and stops; take curves
and corners slowly.

Avoid driving over curves, sharp objects or chuckholes.

Have wheel alignment checked periodically, especially
when tires show unusual wear.

Page 38 of 56

Downloaded from www.Manualslib.com manuals search engine Inspection and Repair
Inspect frequently for puncturing objects in the tires.
If any are found, do not attempt removal until you are
in a position to change the tire or have it repaired. Also,
check regularly that the wheel rim has sustained no
damage which could affect the air seal.
AIR CONDITIONED CARS •
COUPE CONVERTIBLE
AND SEDAN STYLES
....
35
SPARE TIRE AND JACK STOWAGE
Spare tire and jack stowage for the different styles
are illustrated below. On models with the spare tire
located in the engine compartment, mount the wheel on
the locating studs with the valve opening downward and
toward the center of the car.
GREENBRIER MODELS

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